Vibratory Finishing Equipment Blog
Read the latest news, developments and opinion pieces on our vibratory finishing equipment from mass finishing specialists PDJ Vibro.
![Whitefinger issue](/media/plg_jspeed/cache/images/0c40051e64620ca0abc605fa7f336fddf5ce6253.webp)
Greetings to my fellow engineers and safety-conscious readers. I've dedicated much of my life to the engineering world, mainly focusing on offering solutions that prioritise efficiency and safety. Today, I'd like to address a less-discussed but pivotal issue in the engineering domain: vibration risks.
![Shiny buckles](/media/plg_jspeed/cache/images/21bac7e0930e26bbf0ab371f3c08b681cb3ba2bb.webp)
Safety is an inherent concern when it comes to motor vehicles and climbing gear. One integral yet often overlooked component that significantly contributes to safety is the safety buckle. These unassuming elements play a pivotal role in securely fastening straps and harnesses, thereby preventing potential accidents and injuries. However, the often-underestimated radiused edge of safety buckles holds paramount importance...
![Heat-Treated Metal Components before and after finishing](/media/plg_jspeed/cache/images/73baca8adf16a952e8ab5b5a002924cd5d3a795c.webp)
As the Managing Director of PDJ Vibro, I've had the privilege of witnessing firsthand the transformative power of vibratory finishing. This process, often overlooked in the broader manufacturing industry, is a cornerstone of our operations, enabling us to take heat-treated metal components from a raw, unrefined state to a polished, jewellery-like finish.
![a row of acoustic covers](/media/plg_jspeed/cache/images/72200914c935255d1b5c7f6b13f07bca65571440.webp)
At PDJ Vibro, safety is not just a priority; it's a fundamental principle ingrained in every aspect of our products. One shining example of our commitment to safety is our range of acoustic covers. These covers are meticulously designed and equipped with cutting-edge features to provide a secure and reliable solution for protecting equipment and ensuring the well-being of individuals. Let's delve into why our acoustic covers stand out in terms of safety and how they set the benchmark for the industry.
![Vibratory machine showing the lining](/media/plg_jspeed/cache/images/9ce25817769510931b12d963937cb3f9c913b4ea.webp)
At PDJ Vibro, we prioritise using super-thick linings in our equipment. Still, as the market witnesses an unprecedented surge in polyurethane costs, consumers may be tempted to choose thin 16mm linings as a cost-cutting measure. However, we strongly advise against this. Opting for subpar linings can result in onerous premature maintenance costs, amounting to thousands of pounds, as well as extended periods of downtime.
![Guy martin standing next to Adam](/media/plg_jspeed/cache/images/b3c1e5c63240c3151636c4720e382e212020c7aa.webp)
The lovely Guy Martin, off the telly, has been a customer for many years using our same or next day polishing and super finishing service. He recently decided to bring the process in house with a machine and consumables. Adam had the pleasure of guiding Guy through the purchase - a true gentleman and an absolute pleasure to deal with.
![machines lined up on factory floor](/media/plg_jspeed/cache/images/1ebc7463902c1c03c4a64e04ea7f9d7f3b1a6f58.webp)
At PDJ Vibro, we are a leading supplier of vibratory, barrel, and centrifugal finishing machines. We have long been recognised for our commitment to maintaining a vast inventory of machines and consumables.
![selection of surface finished products](/media/plg_jspeed/cache/images/b0bd776b33b09360ba3968072bc7007086b1b135.webp)
In the world of component manufacturing, perception often translates into reality. The look, feel, and finish of a product can significantly influence its perceived value. A well-finished component not only looks good but also feels good to the touch, thereby enhancing the overall user experience. This is where PDJ Vibro Finishing Systems come into play.
![depiction of a metallic range of mountains representing the surface of metal through a microscope](/media/plg_jspeed/cache/images/ec0964df7983b45b44999ed1cde09318867a584a.webp)
When you look at a metal part under a microscope, what you might initially perceive as a flat surface can quickly resemble a rugged mountain range. Peaks and valleys, invisible to the naked eye, create a terrain that can significantly impact a part's performance, appearance, and readiness for further processing.
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As manufacturers, we constantly strive to optimize our processes for efficiency and quality. A critical part of that equation is the finishing process, which includes deburring, edge breaking, and radiusing.
![processed parts on a table](/media/plg_jspeed/cache/images/6a7d34a91a20368e4fa294a6db166ed08b93c499.webp)
Vibratory finishing is a popular method that can achieve a range of finishes for your parts, from deburring to polishing and radiusing. The decision between subcontracting this process or investing in vibratory finishing equipment can be a difficult one, as each option has its own set of pros & cons.
![Processing with the Right Finishing Equipment](/media/plg_jspeed/cache/images/af7f49b31cc9e3ba19dd59ea2cbcb8f96ddeae43.webp)
Maximizing the efficiency of your part processing starts with choosing the right finishing equipment. At PDJ Vibro, we have the expertise and equipment to help you reach your production goals.
![finished parts](/media/plg_jspeed/cache/images/19e251a225ec6b436df8f95ef2b61d52827987fd.webp)
Accelerating part processing is a key concern for many manufacturers, as quicker production leads to increased productivity and profitability. Automated vibratory finishing provides an outstanding solution for those looking to improve their processing speed and efficiency.
![Cost Calculator](/media/plg_jspeed/cache/images/aac5ea0e1c8569d40f394f18a78f054e00f58fb6.webp)
Are you tired of worrying about the costs and staffing challenges associated with hand finishing components in your manufacturing process? Let us help you see how much you can save!
![Streamline Your Part Processing](/media/plg_jspeed/cache/images/a41ae7f0e734715a60e05954f0e948ea668680ba.webp)
As a business owner, you understand the huge difficulties of finding reliable and skilled staff to handle hand finishing processes. PDJ Vibro has a solution that can change the way you process your parts completely.
![Automated Vibratory Finishing](/media/plg_jspeed/cache/images/5d482c5bf70884a89ce95792f69e4c4e60f8bed7.webp)
Hand finishing parts has been a staple in the manufacturing industry for decades, but as technology advances and efficiency becomes more important, the use of automated vibratory finishing machines has become a game changer.
![Southern Manufacturing 2017](/media/plg_jspeed/cache/images/9214e23d1cd9f1b160d6baa1afd2d5db5ed2beee.webp)
Leading vibratory finishing specialist PDJ Vibro promoted its comprehensive range of new and refurbished bowls, barrels and high energy centrifugal equipment, as well as the vast range of consumables on offer and the company’s repair and subcontract finishing services.
![Advanced Engineering UK 2016](/media/plg_jspeed/cache/images/2066467bacb72c991c2b1d2e95970e9d751a4808.webp)
PDJ Vibro will present the two sides of its business at Advanced Engineering UK. One is its new and used finishing machine sales activities and the other is its contract finishing service. Both are designed to make life simpler for manufacturers that want to minimise manual work and move towards automating the finishing process for health and safety reasons and to improve consistency.
![Aluminium Finishing](/media/plg_jspeed/cache/images/cab258e38d665d757d87f58dd4ad023d8928a5fa.webp)
High-end manufacturing solutions for the aerospace engineering sector are provided by Bowmill Engineering from several factory units on the Nuffield Industrial Estate in Poole. In the finishing and assembly department, machined parts are deburred carefully using a variety of finishing practices. In April 2016, the company decided to augment these by installing a PDJ Vibro EVT-320 vibratory trough alongside its existing vibratory bowl machine, which was at full capacity.
![Vibratory Bowl Machine in Use](/media/plg_jspeed/cache/images/63b511ccb9d680d274bee038ed11f94b4ce9d4e8.webp)
While the humble rumbler is often consigned to a dark corner in a factory and is one of the least likely machines to be replaced until it collapses, there is much more to vibratory finishing than meets the eye, as PDJ Vibro will explain to visitors attending the TCT Show + Personalize.